Medical & Wellness Products

Medical & Wellness Products

Explore tVNS and taVNS devices and electrodes, EEG electrodes and caps, ECG/EMG lead wires, therapy accessories, custom medical cable assemblies, and medical charging docks.

DC 2.35mm to Dual 2.0mm Electrode Pin TENS/EMS Lead Wire with Triple Slider

1-to-2 electrode lead wire with a DC 2.35mm device connector, dual 2.0mm electrode pins and three adjustable sliders for compatible TENS, EMS and electrical stimulation equipment.

The Heymed Medical DC 2.35mm to Dual 2.0mm Electrode Pin Lead Wire is a reusable 1-to-2 cable assembly developed for compatible TENS, EMS and electrical stimulation equipment. A DC 2.35mm male connector interfaces with the device, while two separate 2.0mm electrode pins connect to compatible electrode accessories.

Three adjustable sliders are integrated into the cable structure to help organize the main cable and branch leads. The sliders can be repositioned according to the equipment setup, helping maintain a cleaner cable arrangement during connection and use.

For OEM and ODM projects, the connector configuration, cable length, branch dimensions, slider arrangement, cable color, labeling and packaging can be developed according to the customer’s device design. Customers are recommended to provide the equipment model, connector dimensions, polarity or pin definition, drawings or reference samples so that electrical and mechanical compatibility can be confirmed before mass production.

DC 2.35mm to Dual 2.0mm Electrode Pin TENS/EMS Lead Wire with Triple Slider
DC 2.35mm to Dual 2.0mm Electrode Pin TENS/EMS Lead Wire with Triple Slider
DC 2.35mm to Dual 2.0mm Electrode Pin TENS/EMS Lead Wire with Triple Slider

TENS / EMS Electrode Cable Integration

Custom DC 2.35mm to Dual 2.0mm Electrode Interface

The DC 2.35mm to dual 2.0mm electrode lead wire provides a compact 1-to-2 connection between compatible electrical stimulation equipment and electrode accessories. The three-slider structure allows the main cable and branch leads to be positioned according to the finished-device configuration.

Device-side connectors, electrode interfaces, cable length, branch dimensions, slider quantity or position, cable color and overmold structure can be developed according to project requirements. Alternative connector combinations can also be evaluated when the customer provides the device interface specification or an approved reference sample.

Heymed Medical supports drawing review, connector and polarity confirmation, prototype development, cable assembly inspection and compatibility verification. Final connector fit, polarity and electrical requirements should be confirmed together with the customer’s finished device before volume production.

Product Specifications

Medical-grade auricular stimulation cable specifications for healthcare and neuromodulation therapy applications.

Product Type
TENS / EMS Electrode Lead Wire
Device-Side Connector
DC 2.35mm Male Plug
Electrode-Side Connector
Dual 2.0mm Electrode Pins
Cable Structure
1-to-2 Lead Wire
Cable Management
Three Adjustable Sliders
Compatible Equipment
Compatible TENS, EMS and Electrical Stimulation Devices
Compatible Accessories
Electrode Accessories with Matching 2.0mm Pin Interfaces
Signal Function
Electrical Connection Between Device and Electrode Accessories
Cable Length
Customizable According to Project Requirements
Connector Configuration
Customizable
Branch Lead Structure
Customizable
Cable Color
Customizable
Slider Position
Adjustable / Project-Specific
Customization
Connector, Cable Length, Branch Structure, Slider Configuration, Color, Logo and Packaging
Engineering Support
Drawing Review, Interface Confirmation and Prototype Development
Manufacturing Support
OEM / ODM Sampling and Volume Production
Quality System
Manufactured Under ISO 13485 and ISO 9001 Quality Management Systems



DC 2.35mm to Dual 2.0mm Electrode Lead Wire with Adjustable Triple-Slider Design

This 1-to-2 electrode lead wire provides a compact connection between compatible TENS, EMS and electrical stimulation equipment and electrode accessories using 2.0mm pin interfaces. A DC 2.35mm male plug connects to the device, while two independent 2.0mm electrode pins provide separate output connections for compatible electrodes or accessories.

The cable is designed not only around electrical connectivity, but also around cable organization during equipment integration. Three movable sliders are positioned along the main cable and branch leads, allowing the cable layout to be adjusted according to the device configuration, electrode position and required branch separation.

 

1-to-2 Electrode Connection for Compatible TENS and EMS Devices

The 1-to-2 cable architecture allows one device-side connection to be divided into two independent electrode leads. This structure is suitable for compatible equipment that requires two electrode connection points while maintaining a compact device-side interface.

The red and black electrode-side connectors provide clear visual identification between the two branches. Each branch terminates in a 2.0mm pin for connection with compatible electrode pads, conductive accessories or other components using a matching female interface.

Because DC connector dimensions and electrical definitions may vary between equipment manufacturers, connector fit, polarity and electrical configuration should be confirmed against the target device before volume production.

Why Use a Triple-Slider Cable Structure?

In multi-electrode cable assemblies, cable management is an important part of the overall connection design. If the two branch leads are completely unrestricted, they may separate too early, cross over each other or create unnecessary loose cable around the equipment.

The three adjustable sliders allow the main cable and branch sections to be positioned more deliberately. Their location can be changed according to the required separation between electrodes, helping maintain a cleaner cable arrangement while still allowing sufficient movement between the two output leads.

For OEM projects, slider quantity, slider position, branch length and the distance between the cable split and electrode connectors can also be developed around the customer's finished-device layout.

Key Interface Details to Confirm During Development

Device connector: DC 2.35mm dimensions, plug structure, mating depth and device-side fit.

Electrical definition: polarity, contact assignment and electrical connection requirements.

Electrode interface: 2.0mm pin dimensions and compatibility with the intended electrode accessory.

Cable layout: total cable length, Y-branch dimensions, slider quantity and position according to the finished-device design.

Custom Electrode Lead Wire Development for OEM Devices

For device manufacturers, an electrode lead wire often needs to match more than a connector size. The complete assembly may need to follow a specific device housing, electrode spacing, cable routing method, polarity definition and user connection sequence.

Heymed Medical can develop custom TENS lead wires, EMS lead wires and electrode cable assemblies from customer drawings, connector specifications, reference samples or finished-device interface information. Engineering review can cover connector matching, cable branching, electrode interface selection, wire sequence, overmold structure and prototype verification before volume manufacturing.

For projects requiring different connector architectures or additional output channels, alternative TENS & EMS Cables & Electrode Accessories can also be evaluated according to the target equipment.

Related TENS, EMS & Electrode Cable Solutions

Different stimulation and electrode-based devices may require different connector types, lead counts and electrode interfaces. Heymed Medical supports both simple 1-to-2 electrode lead wires and customized multi-lead cable assemblies for OEM and ODM equipment development.

Shielded 6-Pin LEMO-Compatible to 5-Lead 3.5mm Female Snap Physiotherapy Cable →
A shielded multi-lead cable option for compatible physiotherapy, TENS and EMS equipment requiring a locking push-pull device connector and five 3.5mm female electrode outputs.

Custom Medical Cable Manufacturing

We provide OEM and ODM medical cable assembly services for neuromodulation therapy device manufacturers and healthcare brands worldwide.

Frequently Asked Questions (FAQ)

Resolve your concerns in advance — stress-free communication, efficient coordination

Q1

1. What is a DC 2.35mm to dual 2.0mm electrode lead wire?

A DC 2.35mm to dual 2.0mm electrode lead wire is a 1-to-2 cable assembly designed to connect a compatible device using a DC 2.35mm output to two electrode accessories using 2.0mm pin interfaces.

Q2

2. What devices can this electrode lead wire be used with?

It is designed for compatible TENS, EMS and other electrical stimulation equipment. Final compatibility depends on the device connector, polarity and electrical requirements.

Q3

3. What connectors are used on this cable?

The standard configuration uses one DC 2.35mm male connector on the device side and two 2.0mm electrode pin connectors on the electrode side

Q4

4. What are the three adjustable sliders used for?

The three sliders help organize and position the main cable and branch leads according to the finished-device setup.

Q5

5. Can the cable length and connector configuration be customized?

Yes. Cable length, branch structure and connector configuration can be developed according to the customer’s device and project requirements.

Q6

6. Can Heymed Medical develop this cable from a drawing or sample?

Yes. Customers can provide device drawings, connector specifications, pin definitions, existing cable samples or reference photos for engineering evaluation and prototype development.

Q7

7. What information is needed for a custom TENS/EMS lead wire project?

Customers are recommended to provide the device model, connector type, polarity or pin definition, required cable length, electrode interface, reference drawing or sample and expected order quantity.

Medical & Wellness Products and Connectivity Solutions

Medical & Wellness Products and Connectivity Solutions

Heymed Medical develops and manufactures OEM/ODM medical and wellness products for patient monitoring, EEG and brain monitoring, tVNS/taVNS neuromodulation, physiotherapy and rehabilitation, diagnostic equipment, and medical docking and charging applications.

Our portfolio includes tVNS/taVNS devices, auricular and ear clip electrodes, dry and wet EEG electrodes, EEG caps, ECG/EMG lead wires and electrodes, TENS/EMS lead wires and accessories, custom medical cable assemblies, Pogo Pin connectors, and charging docks.

Bring Your Medical Product to Production with Confidence

Work with Heymed Medical on OEM/ODM development and controlled manufacturing for tVNS and taVNS products, EEG electrodes, medical lead wires, custom cable assemblies, and medical docking and charging products—from engineering samples and validation to volume production.

Share Your Project Requirements

Tell our engineering team about your product application, device interface, performance targets, compliance needs, and expected quantity. We will review your information and contact you to discuss technical feasibility, customization options, and recommended next steps.

  • Product type and intended application
  • Technical and performance requirements
  • Electrode, cable, connector, or interface specifications
  • Device model or compatibility requirements
  • Drawings, pinout diagrams, samples, or reference photos
  • Compliance or certification requirements

Tip: A drawing, device interface photo, pinout diagram, or reference sample can help our engineering team evaluate your project more accurately and efficiently.

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