DC 2.35mm to Dual 2.0mm Electrode Lead Wire with Adjustable Triple-Slider Design
This 1-to-2 electrode lead wire provides a compact connection between compatible TENS, EMS and electrical stimulation equipment and electrode accessories using 2.0mm pin interfaces. A DC 2.35mm male plug connects to the device, while two independent 2.0mm electrode pins provide separate output connections for compatible electrodes or accessories.
The cable is designed not only around electrical connectivity, but also around cable organization during equipment integration. Three movable sliders are positioned along the main cable and branch leads, allowing the cable layout to be adjusted according to the device configuration, electrode position and required branch separation.
1-to-2 Electrode Connection for Compatible TENS and EMS Devices
The 1-to-2 cable architecture allows one device-side connection to be divided into two independent electrode leads. This structure is suitable for compatible equipment that requires two electrode connection points while maintaining a compact device-side interface.
The red and black electrode-side connectors provide clear visual identification between the two branches. Each branch terminates in a 2.0mm pin for connection with compatible electrode pads, conductive accessories or other components using a matching female interface.
Because DC connector dimensions and electrical definitions may vary between equipment manufacturers, connector fit, polarity and electrical configuration should be confirmed against the target device before volume production.


Why Use a Triple-Slider Cable Structure?
In multi-electrode cable assemblies, cable management is an important part of the overall connection design. If the two branch leads are completely unrestricted, they may separate too early, cross over each other or create unnecessary loose cable around the equipment.
The three adjustable sliders allow the main cable and branch sections to be positioned more deliberately. Their location can be changed according to the required separation between electrodes, helping maintain a cleaner cable arrangement while still allowing sufficient movement between the two output leads.
For OEM projects, slider quantity, slider position, branch length and the distance between the cable split and electrode connectors can also be developed around the customer's finished-device layout.
Key Interface Details to Confirm During Development
Device connector: DC 2.35mm dimensions, plug structure, mating depth and device-side fit.
Electrical definition: polarity, contact assignment and electrical connection requirements.
Electrode interface: 2.0mm pin dimensions and compatibility with the intended electrode accessory.
Cable layout: total cable length, Y-branch dimensions, slider quantity and position according to the finished-device design.

Custom Electrode Lead Wire Development for OEM Devices
For device manufacturers, an electrode lead wire often needs to match more than a connector size. The complete assembly may need to follow a specific device housing, electrode spacing, cable routing method, polarity definition and user connection sequence.
Heymed Medical can develop custom TENS lead wires, EMS lead wires and electrode cable assemblies from customer drawings, connector specifications, reference samples or finished-device interface information. Engineering review can cover connector matching, cable branching, electrode interface selection, wire sequence, overmold structure and prototype verification before volume manufacturing.
For projects requiring different connector architectures or additional output channels, alternative TENS & EMS Cables & Electrode Accessories can also be evaluated according to the target equipment.
Related TENS, EMS & Electrode Cable Solutions
Different stimulation and electrode-based devices may require different connector types, lead counts and electrode interfaces. Heymed Medical supports both simple 1-to-2 electrode lead wires and customized multi-lead cable assemblies for OEM and ODM equipment development.
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